Components Required for Various Types of Dyes
1. Azo Dyes
Structure: Characterized by -N=N- (azo) group
Used in: Cotton, wool, silk, leather
🧪 Key Components:
Diazo Component: Aromatic amines like Aniline, Toluidine, Sulfanilic acid
Coupling Component: Phenols, naphthols like β-naphthol, resorcinol
Oxidizing Agents: Sodium nitrite (NaNO₂), hydrochloric acid for diazotization
Acid/Base: Sodium carbonate, acetic acid
2. Reactive Dyes
Structure: Contains reactive groups that form covalent bonds with fibers
Used in: Cotton, rayon, wool
🧪 Key Components:
Chromophores: Based on azo, anthraquinone, or phthalocyanine
Reactive Groups: Vinyl sulfone, triazine, monochlorotriazine (MCT)
Linking Agents: Cyanuric chloride, sulphatoethylsulphone
Auxiliary Chemicals: Sodium carbonate, sodium chloride (for fixation)
3. Vat Dyes
Structure: Water-insoluble, reduced to soluble form and oxidized back on fabric
Used in: Denim (Indigo), cellulosic fibers
🧪 Key Components:
Base Chromophores: Indigo, anthraquinone derivatives
Reducing Agents: Sodium hydrosulfite (Na₂S₂O₄)
Alkali: Caustic soda (NaOH)
Dispersing agents
4. Acid Dyes
Structure: Water-soluble, applied in acidic conditions
Used in: Silk, wool, nylon
🧪 Key Components:
Aromatic Amines: For diazotization
Sulfonic Acid Groups (-SO₃H): Enhance water solubility
Couplers: Phenol, amines
Acids: Acetic acid, formic acid for pH control
5. Disperse Dyes
Structure: Nonionic, low solubility, used for hydrophobic fibers
Used in: Polyester, acetate
🧪 Key Components:
Aromatic Compounds: Benzene, anthraquinone, nitrobenzene
Nitro Derivatives
Acetylating agents: Acetic anhydride
Dispersing agents: Lignin sulfonate, naphthalene sulfonates
6. Direct Dyes
Structure: Large planar molecules with affinity to cellulose
Used in: Cotton, viscose
🧪 Key Components:
Azo Compounds
Sulfonic Acid Derivatives
Phenyl and Naphthylamines
Salt (NaCl): Helps fix dye on fiber
7. Basic (Cationic) Dyes
Structure: Positively charged; high affinity for negatively charged surfaces
Used in: Acrylic fibers, paper, jute
🧪 Key Components:
Aromatic Amine Bases: Aniline, benzidine
Alkyl Halides: For quaternary ammonium salts
Solvents: Alcohol, water
🧭 Supporting Chemicals Common Across Dye Making:
Solvents: Water, ethanol, methanol
pH Adjusters: NaOH, HCl, acetic acid
Stabilizers: Urea, surfactants
Intermediates: H-acid, J-acid, Tobias acid, naphthionic acid, etc.